Valves production Sector Monitoring and Management: Industry 4.0
The sector of valves, taps and fittings is definitely among the excellences of the Italian manufacture. The production is very complex and includes several stages such as turning, transfer machining, surface treatments, finishing and assembly. The high standards of quality and reliability required and the strong competitiveness of the market, have led companies operating in this field to continuous investments in innovation, The Commission has also adopted a number of measures to reduce inefficiencies and costs.
The needs of the sector
In order to offer a good product and remain competitive on the market, companies producing valves, taps and fittings need a lean production process.
Through the interconnection of plants and real-time monitoring of production given by new technologies, The companies in this sector can better manage the complexity of their own factory.
The data collected also provides information on consumption and costs of a product or machinery, enabling a valve manufacturer to The aim of this project is to develop a new approach to the production process, which will enable the development of new products and services.
As regards the product, the automation of quality controls allows a constant and continuous control, guaranteeing continuity of production to high standards.
Interconnection of installations
Reduction of energy costs and consumption
performance optimization
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Tesar for the valves, taps and fittings sector
In order to ensure sustainability and competitiveness on the market, it becomes essential to transform your company into an interconnected factory.
Tesar, always leader in the field of industry 4.0, offers the possibility to facilitate this transformation by connecting all machines in 4.0 mode and implementing some of its leading software, such as Motis2 (a MES software for production management). To this software you can add specific modules for the needs such as Sicop (software for quality management) and I4Energy (module for energy consumption control). All the data provided by the software is also available to operators on TS400, the interactive department terminal.